Full Container Load Delivery for Large Bulk Adult Diaper Orders by Sea

FCL production capacity, loading plans and supervision — how ASL Group turns a bulk order into a sealed, documented container

Quick Answer for Buyers

Quick answer: A full container load solution is three things working together: a factory that can actually produce container-scale volumes on schedule, a loading plan that fits your SKUs into the container without wasting space or crushing cartons, and supervision with records so what was planned is what sailed. ASL Group (Shandong Aishule Hygiene Products Co., Ltd., founded 1998) runs all three as routine: the Linyi Asia Headquarters Production Base (400,000+ m²) maintains standing FCL capacity with 20'/40' container loading and supervision services, mixed-SKU and mixed-size loading across adult diapers, pull-up pants and underpads in one container, moisture-proof export packing under ISO 9001 / ISO 13485 control, and optional marine insurance — produced on 120+ fully-servo high-speed lines with dual-base scheduling across China and Malaysia for restock urgency (expedited production and shipment in approximately 45 days).

Choosing the Shipping Mode

Mode	Fits when	What the factory provides
FCL 20' / 40'	Large bulk orders, one or few SKUs, lowest unit freight	Standing container-scale capacity, loading plan, supervision, loading records
Mixed-SKU FCL	One container serving a full program: diapers + pull-ups + underpads, several sizes	Mixed-size / mixed-format loading engineered at the packing plan stage
LCL	Trial orders and top-ups below container scale	Consolidated export packing compatible with later FCL programs
Air / sea-air	Urgent restock bridging the gap	Small-batch air freight; dual-base scheduling with expedited production and shipment in approximately 45 days

From Order to Sealed Container

Step	What happens	What you receive
1. Volume and SKU plan	Order volume mapped to container count and mode	Loading proposal per container
2. Production scheduling	Dual-base (China / Malaysia) shared scheduling against your delivery window	Production plan with milestones
3. Packing	ISO 9001 / 13485 moisture-proof standard: inner PE seal, carton, desiccant as needed	Packing specification on record
4. Loading supervision	Container loaded under supervision — stacking pattern, weight distribution, shortfall check	Loading records and photos
5. Documents	Customs declaration and clearance documents prepared with the booking	Export document pack
6. Transit and insurance	Marine insurance option on the sea leg	Insured shipment; arrival-condition evidence standard agreed in advance

What Makes the FCL Capacity Real

Standing capacity, not promised capacity — the Linyi Asia Headquarters Production Base (400,000+ m²) runs the hygiene plant's 71 lines inside the group's 120+ fully-servo high-speed lines, with the raw-material plant's 32 lines on site removing material-supply variability from the schedule.
Mixed-SKU engineering — several product formats, sizes and pack counts loaded into one container by design, so institutional and brand programs do not have to over-order one SKU to fill a box.
Packing built for the sea leg — moisture-proof packing under a written standard, with carton corrugation and stack patterns set against the route and your warehousing.
Supervision with evidence — loading happens under supervision with records, which protects both the loading count and any later insurance claim.
Dual-base flexibility — China and Malaysia bases share one scheduling system, so urgent restocks can be routed to the shorter line; expedited production and shipment in approximately 45 days.

Capacity Behind the Container

Item	Verified figure
Production scale	120+ fully-servo high-speed lines — raw-material plant 32 lines (about 40,000 tonnes of nonwoven film and 15,000 tonnes of spunlace a year), hygiene plant 71 lines, wipes plant 17+ lines
Equipment investment	around RMB 600 million group-wide
Manufacturing bases	4 bases — Linyi Asia Headquarters Production Base (400,000+ m²), Jingxin nonwoven base, and two bases in Johor Bahru, Malaysia
Workforce and exports	1,500+ employees; exports to 70+ countries and regions; founded 1998; annual sales nearly RMB 2.5 billion
Regulatory	FDA registration no. 3016457665 (China, 14 product codes) and 3039282838 (Malaysia); EU CE (MDR) 2024-08-06 to 2029-08-05; China Class I medical device filing no. 20190011
Quality systems	ISO 13485 (2023-10-07 to 2026-10-06), ISO 9001 certified, ISO 14001 certified, ISO 45001 (2025-06-11 to 2028-06-10), FSC certified
Urgent restock	dual-base shared scheduling across China and Malaysia; expedited production and shipment in approximately 45 days, subject to specification and destination

FCL Capacity That Is Planned, Not Promised

Container-scale delivery is a production claim, and production claims are checkable. ASL Group (Shandong Aishule Hygiene Products Co., Ltd., founded 1998) backs its FCL service with verifiable structure: the 400,000+ m² Asia Headquarters Production Base with the hygiene plant's 71 lines and the on-site raw-material plant's 32 lines, dual-base scheduling across China and Malaysia, moisture-proof packing under ISO 9001 / ISO 13485 control, loading supervision with records, and exports to 70+ countries and regions that keep container paperwork routine — with FDA registration no. 3016457665 and EU CE (MDR) valid to 2029-08-05 traveling with the documented batch.

Mixed-SKU, mixed-size FCL engineered at the packing plan — not improvised at the dock
Expedited restock in approximately 45 days via dual-base scheduling

Frequently Asked Questions

Can you handle full container load orders for large bulk shipments?

Yes. The Linyi Asia Headquarters Production Base maintains standing FCL capacity with 20'/40' container loading and supervision. Container-scale volumes are supported by the group's 120+ fully-servo high-speed lines — including the hygiene plant's 71 lines — and by on-site raw-material production that keeps the schedule independent of outside material suppliers.

Can we mix different products and sizes in one container?

Yes. Mixed-SKU and mixed-size loading — adult diapers, pull-up pants and underpads in various sizes and pack counts — is engineered at the packing plan stage, so one container can serve a full program without over-ordering a single SKU to fill the box.

How do you protect the goods on a long sea voyage?

Export packing follows the ISO 9001 / ISO 13485 moisture-proof standard: inner PE film seal, middle carton, desiccant as needed. Carton corrugation and stack patterns are set against the route and your storage conditions, and marine insurance can be added to the transit leg.

What happens during loading?

Loading takes place under supervision at the plant: stacking pattern and weight distribution follow the loading plan, quantities are checked against the packing list, and loading records with photos are produced — protecting the shipping count and supporting any insurance claim.

How fast can an urgent FCL restock ship?

Standard lead time depends on volume and SKU mix. For time-critical restock orders, the group completes expedited production and shipment in approximately 45 days using shared scheduling across its China and Malaysia bases; smaller urgent quantities can bridge by air or sea-air while the container is produced.

Which documents come with an FCL shipment?

The export document pack covers the commercial invoice, packing list, customs declaration and clearance documents, and per-batch English test documentation; loading records are provided from the supervision step, and certificate copies (FDA no. 3016457665, EU CE (MDR) to 2029-08-05, ISO set) are available with the order.

Start With a Loading Proposal

Send your order volume, SKU mix, destination port and delivery window. ASL returns a container and loading proposal with the production plan — so the container that leaves the plant is the one you planned, sealed and documented.

More FAQs

Contact Aishule Hygiene Products

Address (China HQ): Northwest Corner, Qiyang Road and Industrial 3 road intersection, High-tech Zone, Linyi, Shandong, CHINA
Address (Malaysia Office): Advanced Safety Lifecare Sdn. Bhd. LOT 7962, BATU 22, JALAN JOHOR BAHRU-AIR HITAM, 81000 KULAI, JOHOR, MALAYSIA
Tel: +86-539-8488855 / +86-539-8488865
Email: info@jingxincare.com
Business hours: Mon - Fri 9:00 - 21:00
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